Nagaoka’s Core Technology
“Nagaoka Screen”
Nagaoka Screen is known for its outstanding designs and technologies, clog-prevention structure, high slot opening ratio, rigid and precise welding, and multi-variation of shapes and materials. Nagaoka has become one of the few qualified internal suppliers in the world for a long term-supply of this reliable screen. Furthermore, Nagaoka Screen is also utilized in the groundwater intake field and has become a Japanese standard in the waterworks design. CHEMILES was developed to treat the groundwater collected by Nagaoka Screen. Winning IWA-PIA award in 3 successive competitions, shows the value of our water technologies. Nagaoka strive to deliver environmentally-friendly and practical solutions by combining Nagaoka Screen’s technology and new inventions.
NAGAOKA SCREEN INTERNALS FOR REFINING AND PETRO-CHEMICAL PROCESSING
- ■ ADSORBENT CHAMBER INTERNALS
- ■ CATALYST BASKET
- ■ CATALYST SUPPORT BED
- ■ CENTER PIPE
- ■ SCALLOPS
- ■ DISTRIBUTOR
- ■ DISTRIBUTOR BASKET
- ■ LIQUID DISTRIBUTOR TRAY
- ■ COLLECTOR
NAGAOKA WELL SCREEN FOR UNDERGROUND WATER COLLECTOR
- ■ RING BASE SCREEN
- ■ RING BASE COLLECTOR SCREEN
- ■ RING BASE RADIAL SCREEN
- ■ RING BASE INFILTRATION SCREEN
- ■ WATER INTAKE SCREEN
- ■ ROD BASE SCREEN
- ■ CERA-COAT SCREEN
- ■ PIPE BASE SCREEN
FEATURES OF THE NAGAOKA SCREEN
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POINT1Clog-prevention Structure
NAGAOKA SCREEN, made out of triangular-shaped wedge wires and supporting rods, allows the gas and the liquid flow in the reactors smooth and efficient.
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POINT2High Slot Opening Ratio
Adjustable slot size offers high slot opening ratio compared with that of the conventional wire mesh and the slit pipes. High opening ratio encourages the higher efficiency in process and less clogging in the oil refineries, petrochemical plants and water intake (in case of water wells.)
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POINT3Rigid and Precise Welding and Uniform Structure
NAGAOKA offers unique continuous welding technology, ERW, which gives strength and accuracy in our products.
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POINT4Multi-variation Shape and Material
NAGAOKA produces a variety of screens ranging from a cylindrical- shape screen to a flat panel. NAGAOKA SCREEN, with reinforcement stiffeners and/or material alteration, offers high resistance to severe temperature and pressure.
Milestones of Technological Development of NAGAOKA
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1972 Nagaoka Screen
Core-Technology- ●Enough strength to resist high temperature, high pressure and corrosion-prone condition.
- ●Clog-prevention structure
- ●High slot opening ratio
- ●Durable design and material
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1975 Screen Internal
- Foundation of manufacturing technology for screen basket
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1980Screen for water intake
Application of sand control technology -
1997CHEMILES
Fe removal, Mn removal, NH4+-N, As removal equipmentRemove harmful substance such as iron, manganese, ammonia nitrogen contained in groundwater
- ●Original sand control technology
- ●Completely remove harmful substance by contact oxidation and biological treatment
- ●Extremely high speed water treatment system
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2014HiSIS
High-speed Seabed Infiltration SystemApplication of river-bed water intake technology to seawater intake
- First pilot plant started in 2014
- ●Seawater intake using seabed sand filtration
- ●High-effective purification system without does of chemicals for seawater
- ●Original sand control technology
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2016AERSYS
Low-Energy Aeration SystemTreating VOC/free carbon dioxide by applying special nozzles
NAGAOKA’S QUALITY ASSURANCE
Standard Quality Control
All NAGAOKA’s products are designed, manufactured, inspected and shipped in accordance with the ISO9001/2008 quality management system.
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Welding Quality
The NAGAOKA SCREEN (Wedge Wire and Support Rod) welded by ERW (Electric Resistance Welding) has sufficient strength to satisfy various customer requirements. The performance of the welded parts has been analyzed and proven by macro, microphotographs and tensile strength tests.
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Material Inspection by PMI
PMI (Positive Material Identification) is performed to ensure the chemical composition of alloy materials confirming to the job requirement for materials used in the reactor internals.
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Screen Slot
The slot of the NAGAOKA SCREEN is well controlled to ensure accuracy by filler gauge and taper gauge.